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BCO Bosch boiler control cabinet

BCO Bosch boiler control cabinet

Bosch Tormotekhnika presents a new product in the line of industrial boilers-a steam boiler-utilizer Bosch Universal HRSB. The new model will support the government course aimed at increasing the efficiency of the use of primary resources in the production of electric and thermal energy.

The boiler is designed to jointly work with a block mini-TPP and uses exhaust gas energy to produce steam. Thanks to the modular design and compact dimensions, it is an ideal solution for both newly built power plants and for modernization projects.

The boiler is produced in eight sizes: HRSB 40. HRSB 110. suitable for cogeneration modules that produce up to 4 MW of electric energy with the temperature of outgoing gases not higher than 550 ° C. At the request of the customer, a special execution of the HRSB boiler is possible for exhaust gases up to 1000 ° C. In normal performance, the boiler is capable of producing up to 4170 kg of steam per hour with sustainable maintenance of excess pressure 8 bar.

The basis of the design of the boiler is a highly effective tubular heat exchanger. An additional equipment can be used as additional equipment that increases the efficiency of installations, and bypass of smoke gases. The boiler is supplied with thermal insulation, with modern equipment that ensures safe operation, as well as with the Bosch BCO control system, which provides the possibility of intuitive control of the boiler and a transparent display of working parameters. The BCO cabinet is equipped with a touch screen and is available in a separate or wall design. Thanks to the plug joints and a pre.parameterized control system, the boiler is easy to install and operate.

A durable, reliable, durable steam boiler-utilizer Bosch Universal HRSB is certified in accordance with the requirements of TR TS 032/2013 “On the safety of equipment working under excess pressure” and is included with all the necessary auxiliary equipment.

Review of the design

Bosch Unimat UT-L boilers of various models are designed to burn natural gas or liquid fuel, respectively, the standard for the production of a low-pressure coolant. The versatility of application is achieved by the ability to complete the design modules and additional equipment according to the needs of the user.

  • The boiler sheathing is made of structured (corrugated) aluminum sheet.
  • The boiler and door of the burner are carefully isolated (a 100 mm insulation layer).
  • Connection of the reverse supply lines, drain and safety valves is carried out through the fittings.
  • The collector of smoke gases is equipped with a control lower hatch.
  • When water heating in the heating system is over 110 O, an automatic safety limiter is triggered.
  • Delivery is variable: assembly with a burner and a boiler or separately.
  • The heat exchanger can be built.in or separately standing.

The three.way passage in heat exchangers provides uniform heating of the surfaces and the maximum yield of energy in combination with a low emission of harmful substances. Such a constructive solution guarantees a high coefficient of using boilers Bosch Unimat UT-L.

Table. The overall dimensions of the heat exchanger of the smoke gases of boilers Bosch Unimat UT-L

Industrial heating water heating boilers Unimat UT-L

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The section presents coaxial smoke removal systems, thermostats, sensors, sets for transferring to liquefied gas for boilers Bosch.

The monoblock adapter is designed for installation on.

The temperature sensor works on the principle of change.

Coaxial chimney 60/100 for the boiler Bosch.

A set of nozzles is designed for installation on.

This kit is designed for re.equipment.

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L = 1500 mm, for Euroline boilers, Eurostar zwe 24/28-4/5 mfa.

Accessories for boilers BOSCH Management

Germany

The section presents coaxial smoke removal systems, thermostats, sensors, sets for transferring to liquefied gas for boilers Bosch.

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Connection

All electrical connections should be made when powered by a boiler and GSM module.

The relay output of the GSM controller (COM and NC terminals, for example 1 and 2) is connected to the control board of the boiler Bosch Gaz 4000 W, to terminals designated as Th1 and Th2. It is necessary to remove the jumper installed on these terminals.

Connect, if necessary, additional external temperature sensors. Sensors are connected in parallel to the terminals of GSM module 16 and 17.

After connecting the GSM module, it is necessary to insert a SIM card into it, apply for the boiler and the GSM module, prescribe temperature sensors and configure the operating mode according to the operating manual.

To operate the thermoregulation mode, one air temperature sensor in the room (built.in in the device (T1) or remote (T2) installed in the room) is enough. In this case, the device will regulate the operation of the boiler for feedback from the sensor.

However, it is possible to configure the device for working in weather.dependent automation (PZA). To do this, use the sensor that measures the temperature on the street (T3) and the sensor that measures the temperature on the pipeline supply pipeline (T4). The sensors in this case are connected according to the scheme. Read more about setting thermoregulation modes for cm. T3 Telemetric T3 Telemetric Guide.

Selection of cable section, as well as other actions with a heating boiler should be carried out exclusively in accordance with the operating/installation/installation instructions of the manufacturer Bosch GAZ 4000 W. This scheme is given for reference.

The components of the boiler room:

  • Watm water treatment module
  • Eco 1/7 heat exchanger
  • ECO 6 heat exchanger for use as a condensation heat exchanger
  • SP/RP feed line connecting pipes
  • RTS back temperature devices
  • GRM fuel supply module
  • Fuel supply module OCM (fuel circulation module)
  • Fuel supply module OSM (fuel supply module)
  • BCO boiler control cabinet
  • SCO boilers cascade control cabinet
  • Effective three.way structure
  • Effective thermal insulation, high efficiency
  • It is allowed to use the reverse flow at low temperatures (from 50 ° C)
  • The most acceptable difference between the temperature of the reverse and direct flow of the boiler 50 to
  • Permissible minimum boiler load. 10% of the rated power
  • It goes well with burning devices of leading world manufacturers
  • Reducing emissions of harmful substances due to the use of modern burning devices and a thorough selection of a combination of the boiler and burner
  • Simplicity of maintenance thanks to a fully opened front door of the boiler
  • Lack of turbulars in smoke.bags
  • Suitable for liquefied gas and light liquid fuel
  • The design confirmed by the experience of many years of operation

The frying pipe ends with a rotary chamber of smoke gases washed with water, which passes into the second course of smokework pipes. In total, the boiler has three heat exchange movements: the first. In the furnace of the boiler (radiant heat transfer), the second and third. In the smoke.basted pipes of the boiler (convective). The location of the chimney pipes in a circle provides the optimal mode of passage of smoke gases. Smokewood pipes do not have internal turbulars creating additional resistance to the movement of combustion products. The furnace chamber, water space, radiant and convective heating surfaces are optimized and mutually coordinated.

The front door of the boiler is completely open. Depending on the preferences of the customer, the loops can be located on the left or right. Thanks to the fully opened door door, it is possible to perform full maintenance, cleaning and revision. The absence of turbulars in the pipes of the second and third move reduces the complexity and temporary costs of regulatory maintenance of the boiler. High.quality mineral.free surface isolation minimizes the loss of radiation. At the request of the customer, the boiler can be equipped with a built.in or separately standing economizer, as well as a condensation heat exchanger.

The reliability of the three.way construction of Unimat boilers has been repeatedly proved by examples of their practical application in 140 countries of the world. Unimat heat.grinder boilers are offered various sizes and can work in a cascade.

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UT-L boilers can be used in hospitals, private and apartment buildings, office institutions, as well as at industrial enterprises. Due to the high degree of versatility, UT-L can be used as a backup boiler or used to cover peak loads.

The frying pipe ends with a rotary chamber of smoke gases washed with water, which passes into the second course of smokework pipes. In total, the boiler has three heat exchange movements: the first. In the furnace of the boiler (radiant heat transfer), the second and third. In the smoke.basted pipes of the boiler (convective). The location of the chimney pipes in a circle provides the optimal mode of passage of smoke gases. Smokewood pipes do not have internal turbulars creating additional resistance to the movement of combustion products. The furnace chamber, water space, radiant and convective heating surfaces are optimized and mutually coordinated.

The front door of the boiler is completely open. Depending on the preferences of the customer, the loops can be located on the left or right. Thanks to the fully opened door door, it is possible to perform full maintenance, cleaning and revision. The absence of turbulars in the pipes of the second and third move reduces the complexity and temporary costs of regulatory maintenance of the boiler. High.quality mineral.free surface isolation minimizes the loss of radiation. At the request of the customer, the boiler can be equipped with a built.in or separately standing economizer, as well as a condensation heat exchanger.

Equipment: a water heating boiler can be offered as part of a fully equipped functional module, including a boiler housing, a burning device, a heat exchanger of waste gases (economizer), as well as the control system and safety systems.

The completeness of delivery depends on the preferences of the customer

  • Watm water treatment module
  • Eco 1/7 heat exchanger
  • ECO 6 heat exchanger for use as a condensation heat exchanger
  • SP/RP feed line connecting pipes
  • RTS back temperature devices
  • GRM fuel supply module
  • Fuel supply module OCM (fuel circulation module)
  • Fuel supply module OSM (fuel supply module)
  • BCO boiler control cabinet
  • SCO boilers cascade control cabinet
bosch, boiler, control, cabinet

Universal Bosch Unimat UT-L heating boilers are designed to work on gas and light liquid fuel. The use of condensation technology allows the use of heat released when combustion as efficiently as possible, while reducing the harmful effects on the environment. The block structure and other configuration features make their use optimal for large objects. industrial enterprises, hospitals, thermal power plants, factory workshops.

  • Bosch Unimat UT-L boilers have traditional German quality, designed in accordance with the TRD 300 standards, are safe subject to installation and operation rules. Production in Russia provides absolute technical adaptation and the possibility of combining with the equipment used in the arrangement or modernization of the heat supply system.
  • A wide power range (650-19200 kW) and the possibility of choosing the execution of the heat exchanger allow you to perfectly adapt the boiler for the parameters of the room and climatic conditions. It is possible to parallel or sequential connection into a single installation of several boilers with an appropriate increase in power.
  • Environmental friendliness with maximum heat transfer is achieved due to the principle of three.way passage of combustion products. Even when using liquid fuel, the emission of harmful substances is minimized.
  • The compact design and the used lightweight alloys simplify the transportation and installation of the boiler. At the request of the consumer, the front door and burner can be hung on the right or left. The frame from the channel at the base of the boiler makes it possible to install without an additional foundation (if the boiler room is even in the room).
  • Modern engineering developments optimize temperature loads on the case, increasing reliability and increasing the service life of equipment.
  • High efficiency is characteristic due to the ultimate decrease in probable heat losses and the use of hidden heat of smoke gases. Condensation technology allows you to achieve efficiency above 100%.

The new Bosch Universal HRSB steam boiler is another step towards increasing energy efficiency

Bosch Tormotekhnika presents a new product in the line of industrial boilers-a steam boiler-utilizer Bosch Universal HRSB. The new model will support the government course aimed at increasing the efficiency of the use of primary resources in the production of electric and thermal energy.

The boiler is designed to jointly work with a block mini-TPP and uses exhaust gas energy to produce steam. Thanks to the modular design and compact dimensions, it is an ideal solution for both newly built power plants and for modernization projects.

The boiler is produced in eight sizes: HRSB 40. HRSB 110. suitable for cogeneration modules that produce up to 4 MW of electric energy with the temperature of outgoing gases not higher than 550 ° C. At the request of the customer, a special execution of the HRSB boiler is possible for exhaust gases up to 1000 ° C. In normal performance, the boiler is capable of producing up to 4170 kg of steam per hour with sustainable maintenance of excess pressure 8 bar.

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The basis of the design of the boiler is a highly effective tubular heat exchanger. An additional equipment can be used as additional equipment that increases the efficiency of installations, and bypass of smoke gases. The boiler is supplied with thermal insulation, with modern equipment that ensures safe operation, as well as with the Bosch BCO control system, which provides the possibility of intuitive control of the boiler and a transparent display of working parameters. The BCO cabinet is equipped with a touch screen and is available in a separate or wall design. Thanks to the plug joints and a pre.parameterized control system, the boiler is easy to install and operate.

A durable, reliable, durable steam boiler-utilizer Bosch Universal HRSB is certified in accordance with the requirements of TR TS 032/2013 “On the safety of equipment working under excess pressure” and is included with all the necessary auxiliary equipment.

Bosch industrial boilers for the German meat processing plant Fleischwaren Sutter

German manufacturer of Sutter Fleischwaren GmbH meat products in collaboration with an industrial boilers division Bosch IndustrieKessel and local Helmut Herbert contractor modernized a steam boiler room at its head enterprise in g. Gau-bikelhaim, land of Reinland-Palatz, Germany.

This project made it possible to overcome a significant increase in fuel costs that arose as a result of the installation of a new steam generation system and achieve saving in the amount of about 250 thousand. euro per year. In addition, thanks to the installation of a new Bosch control system, the quality of data analysis was increased and a number of equipment indicators were improved. The payback period of investments is about 3 years.

As part of a consistent policy of improving production and finding the possibilities of reducing costs, Sutter has introduced the energy management system. Thanks to this, it was revealed that the steam generation system, which includes 3 steam.fuel steam boilers, is one of the most significant sources of energy consumption. “Before modernization, we purchased about 30 thousand. fuel liters every week in conditions of price instability.

The transition to natural gas allowed us to achieve greater certainty in planning energy consumption. Now we can share this advantage with our consumers, offering them more stable for our products “. Commented by Christian Boehme, energy manager Sutter.

To conduct modernization, the Bosch IndustrieKessel unit put the client modern combined burners operating both on liquid fuel and on gas. Already purchased liquid fuel was transferred to the reserve. This is due to the fact that in the case of interruptions in gas supplies, the supply organization can offer the client to switch to liquid fuel for some time. At the same time, the enterprise offers preferential conditions for laying the gas pipeline as compensation.

The installed Bosch burners are equipped with an electronic control system, which allows them to modulate a load of up to 350 kW and thus provide a mode of operation with a reduced noise level and increased efficiency during partial loading. In addition to this, thanks to the use of a combustion control system with an oxygen sensor, energy loss with smoke gases was reduced from 6 to 5%.

The implemented solution also includes the BCO boiler control system and the Bosch boiler room control system from the SCO boiler room. The continuation of the operation of the previously established system over the next few years would lead to difficulties associated with the purchase of scarce components.

In addition to automatic water treatment control, the SCO system provides the function of adaptive control of the cascade of boilers, which avoids damage with a simple backup boiler. This decision also automatically transfers information about malfunctions in the operation of boilers to the upper level control system.

When introducing a certified energy management system, it is necessary to ensure regular accounting of energy consumption to identify energy conservation capabilities. In this regard, Sutter has chosen Bosch Master Energy Control Mec as a top.level control system. Thanks to this, both the energy manager and technical managers can receive production information at any time from the workplace and easily analyze the data.

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